Paste Filling Machine
This type of filling machine is suitable for various paste materials, such as cosmetic cream, toothpaste, ointment, food paste, industrial paste, etc. It is customized according to the viscosity, fluidity and production capacity of the paste. The core characteristics are as follows: adopting piston pressure filling technology, which can effectively push the paste to fill, ensuring uniform filling and no residue; equipped with a precise metering system, the filling precision can reach ±0.3%, which meets the high-precision filling requirements of paste materials; the contact part with materials is made of food-grade or medical-grade materials, which is non-toxic, tasteless, corrosion-resistant and easy to clean; the filling head is designed with an anti-dripping structure, which avoids material dripping and pollutes the equipment and products; the filling speed can be adjusted according to the production capacity, and the number of filling heads can be customized (2-16 heads), which is suitable for various production scales. For paste materials with poor fluidity, we will configure a heating device and a stirring device to improve the fluidity of the paste and ensure smooth filling; for paste materials with particles (such as fruit jam, granular ointment), we will configure a special filling head to avoid particle blocking and ensure normal filling.
3.1.3 Key Technical Parameters of Customized Filling Machine
The key technical parameters of the customized filling machine can be adjusted according to the customer's requirements, and the specific reference parameters are as follows: filling precision: ±0.2%-±0.5%; filling volume: 10ml-50L (can be customized according to the customer's container specifications); filling speed: 30-600 bottles/hour (determined according to the number of filling heads and material characteristics); power supply: 220V/380V, 50Hz (can be customized according to the customer's regional power supply requirements); air source: 0.4-0.6MPa; material of contact part with materials: 316L stainless steel, food-grade silicone rubber; control mode: PLC intelligent control, touch screen operation; equipment size: customized according to the customer's workshop space; weight: 100-500kg (determined according to the number of filling heads and equipment specifications).
3.2 Customized Capping Machine: Targeted Customization According to Bottle Cap Type, Ensuring Sealing Effect
The capping machine is an important equipment in the packaging production line, which is responsible for capping the filled containers to ensure the sealing performance of the products and prevent the materials from leaking and deteriorating. JCHMACHINE FACTORY can customize different types of capping machines according to the customer's bottle cap type, production capacity and container specifications, including servo capping machine, torque control capping machine, anti-theft cap capping machine, threaded cap & ring cap capping machine, etc. The customized capping machine has the advantages of stable performance, high capping efficiency, good sealing effect, and can be seamlessly connected with the filling machine and labeling machine to form an automated production line.
3.2.1 Customization Basis for Capping Machine
The customization of the capping machine is mainly based on the following aspects: first, bottle cap type, which is the core basis for capping machine customization. Different bottle cap types (threaded cap, anti-theft cap, ring cap, press cap, screw cap, etc.) require different capping mechanisms and capping methods. For example, threaded caps require a rotating capping mechanism, while press caps require a pressure capping mechanism. Second, production capacity requirements, which determine the capping speed, number of capping heads and overall structure of the capping machine. For small-batch production, a single-head capping machine can be customized; for large-batch production, a multi-head capping machine can be customized to improve production efficiency. Third, container specifications, including the shape, size, material of the container (bottle, barrel, etc.), which need to be matched with the capping machine to ensure stable capping. For example, large barrels (such as 25KGS barrels) require a heavy-duty capping mechanism to ensure capping stability. Fourth, sealing requirements, including the sealing precision, pressure resistance, leak-proof performance required by the customer, which determine the capping torque, capping pressure and other parameters. Fifth, other personalized requirements of customers, such as capping torque adjustment, automatic cap feeding, fault alarm, etc.