Customized Product Details: Focus on Bottle Cap and Production Capacity machine, Adapt to Various Materials filling machineJCHMACHINE FACTORY can customize filling machines, capping machines, labeling machines and entire packaging production lines with different functions according to customers' requirements for bottle caps and production capacity. The equipment is widely applicable to various liquid and paste materials, and has the advantages of stable performance, high efficiency and precision, and can be seamlessly connected to form an automated production line, realizing the full automation of the packaging process. The following details the customized products, function characteristics and technical advantages.
3.1 Customized Filling Machine: Precise Matching, Adapt to Various Liquids and PastesThe filling machine is the core equipment in the packaging production line, and its performance directly affects the filling efficiency and filling precision. JCHMACHINE FACTORY can customize different types of filling machines according to the characteristics of customers' materials (liquid, paste), production capacity and bottle cap types, including automatic liquid filling machine, paste filling machine, piston filling machine, peristaltic pump filling machine, etc. All filling machines adopt advanced control technology and precise metering system to ensure filling precision and efficiency, and can be seamlessly connected with capping machines, labeling machines and other equipment to form an automated production line.
3.1.1 Customization Basis for Filling MachineThe customization of the filling machine is mainly based on three core factors: first, material characteristics. Different liquid and paste materials have different viscosity, corrosiveness, foaming property and hygiene requirements, which determine the type of filling machine, filling method and material selection of the equipment. For example, corrosive materials need to use corrosion-resistant materials for the contact part with materials; foamy materials need to adopt anti-foaming filling technology; food and pharmaceutical materials need to meet strict hygiene standards. Second, production capacity requirements. The hourly output and daily output required by customers determine the number of filling heads, filling speed and overall structure of the filling machine. For small-batch production, we can customize a small filling machine with 2-4 filling heads; for large-batch production, we can customize a large filling machine with 8-24 filling heads to ensure production efficiency. Third, bottle cap type. Although the bottle cap is mainly matched with the capping machine, the filling machine needs to be coordinated with the bottle cap type to ensure that the filling process does not affect the subsequent capping operation. For example, for containers with anti-theft caps, the filling head needs to be designed to avoid damaging the anti-theft structure of the cap; for containers with ring caps, the filling speed needs to be adjusted to match the capping speed.
3.1.2 Types and Characteristics of Customized Filling Machines3.1.2.1 Automatic Liquid Filling MachineThis type of filling machine is suitable for various liquid materials, such as industrial lubricating oil, cutting fluid, antifreeze, rust inhibitor, edible vegetable oil, syrup, soy sauce, vinegar, etc. It can be customized according to the viscosity of the liquid (low viscosity, medium viscosity, high viscosity) and production capacity. The core characteristics are as follows: adopting PLC intelligent control system and touch screen operation interface, which is simple and convenient to operate, and employees can master the operation method after simple training; equipped with high-precision flow meter or piston metering device, the filling precision can reach ±0.2%, which effectively avoids material waste caused by overfilling or underfilling, and ensures the consistency of each product's filling volume; adopting automatic feeding, automatic positioning, automatic filling and automatic blanking functions, realizing unmanned operation in the filling link, improving production efficiency and reducing manual errors; the contact part with materials is made of 316L stainless steel, which is corrosion-resistant, easy to clean, and meets the hygiene requirements of food, pharmaceutical and other industries; the number of filling heads can be customized (2-24 heads) according to the production capacity, and the filling speed can reach 30-600 bottles/hour, which is suitable for small-batch, medium-batch and large-batch production.
For low-viscosity liquids (such as water, vinegar, antifreeze, rust inhibitor), we will configure a gravity filling method or a pressure filling method to ensure fast filling speed and stable filling precision; for medium-viscosity liquids (such as edible oil, syrup, lubricating oil), we will configure a piston filling method or a gear pump filling method to avoid material adhesion and ensure uniform filling; for high-viscosity liquids (such as thick syrup, high-viscosity lubricating oil, cutting fluid), we will configure a screw filling method or a plunger filling method, and add a heating and insulation device to reduce the viscosity of the material and ensure smooth filling. In addition, for foamy liquids (such as some beverages, cleaning agents), we will configure an anti-foaming filling head and a slow filling mode to avoid foaming and ensure filling precision.