Types and Characteristics of Customized Capping Machines
3.2.2.1 Servo Capping Machine
This type of capping machine is suitable for various bottle cap types, especially for high-precision capping requirements, such as food, pharmaceutical, daily chemical and other industries. It is customized according to the customer's bottle cap type, production capacity and capping precision requirements. The core characteristics are as follows: adopting servo motor drive, which can precisely control the capping torque and capping speed, ensuring that the capping torque is uniform and consistent, avoiding cap damage and container deformation caused by excessive or insufficient torque; adopting a three-jaw clamping structure, which can firmly clamp the bottle cap and container, ensuring stable capping; equipped with an automatic cap feeding device, which realizes automatic cap feeding, cap sorting and cap placing, reducing manual operation and improving production efficiency; the modular design is adopted, which is convenient for mold replacement when changing bottle cap types and container specifications, and has strong adaptability; the PLC intelligent control system and touch screen operation interface are adopted, which is simple and convenient to operate, and can realize real-time monitoring and parameter adjustment of the capping process; the capping speed can reach 50-800 bottles/hour, and the number of capping heads can be customized (1-8 heads), which is suitable for various production scales.
3.2.2.2 Torque Control Capping Machine
This type of capping machine is mainly suitable for bottle caps that require precise torque control, such as threaded caps, press caps, etc., and is widely used in food, beverage, pharmaceutical, chemical and other industries. It is customized according to the customer's torque requirements, bottle cap type and production capacity. The core characteristics are as follows: adopting magnetic coupling clutch and intelligent torque adjustment technology, which can precisely set and control the capping torque. Once the torque exceeds the set value, the capping head will automatically slip, avoiding cap damage, inner plug wear and container deformation, ensuring stable capping quality and high qualification rate; the capping head is designed with an anti-slip structure, which can effectively prevent the bottle cap from slipping during the capping process, ensuring smooth capping; equipped with an automatic cap feeding and sorting device, which can automatically sort and feed the bottle caps, reducing manual operation; the capping speed can be adjusted according to the production capacity, and the capping torque can be adjusted steplessly, which is suitable for different bottle cap types and capping requirements; the equipment structure is simple, easy to maintain, and the cost is relatively low, which is suitable for small and medium-sized enterprises.
3.2.2.3 Anti-theft Cap Capping Machine
This type of capping machine is specially designed for anti-theft caps with built-in anti-counterfeiting structures, such as anti-theft ring caps, anti-theft press caps, etc., and is widely used in liquor, medicine, health products, cosmetics and other industries that have high requirements for product anti-counterfeiting and anti-opening. It is customized according to the customer's anti-theft cap type, anti-counterfeiting requirements and production capacity. The core characteristics are as follows: adopting a special capping mechanism, which can not only complete the capping operation, but also ensure the tight combination of the anti-theft ring and the bottle cap, realizing the anti-theft and anti-opening effect; the capping process is stable and reliable, and the anti-theft ring is not easy to break or fall off, ensuring the integrity of the product anti-counterfeiting; equipped with an automatic cap feeding and sorting device, which can automatically identify and sort the anti-theft caps, ensuring that the anti-theft caps are placed correctly; the PLC intelligent control system is adopted, which can realize real-time monitoring of the capping process, and alarm in time when there is a fault (such as missing cap, wrong cap), ensuring the normal operation of the production line; the capping speed can reach 40-600 bottles/hour, which is suitable for various production scales.
3.2.2.4 Threaded Cap & Ring Cap Capping Machine
This type of capping machine is dedicated to threaded caps and ring caps of various specifications, such as plastic threaded caps, glass bottle threaded caps, ring-pull caps, etc., and is widely used in food, daily chemical, chemical, pharmaceutical and other industries. It is customized according to the customer's threaded cap/ring cap type, thread specification, production capacity and container specifications. The core characteristics are as follows: adopting a precise thread fitting mechanism, which can precisely complete the thread fitting between the bottle cap and the container, ensuring tight capping and good sealing performance; the ring cap capping module can realize the fixing and sealing of the ring cap, ensuring that the ring cap is not easy to fall off; equipped with an automatic cap feeding device, which can automatically feed and sort the threaded caps and ring caps, improving production efficiency; the capping force can be adjusted according to the requirements, ensuring the consistency of capping quality; the equipment is easy to operate and maintain, and can be quickly adjusted when changing bottle cap types and container specifications; the capping speed can reach 50-700 bottles/hour, which is suitable for various production scales, especially matching the 25KGS large barrels and other container specifications commonly used in industrial production.
3.2.3 Key Technical Parameters of Customized Capping Machine
The key technical parameters of the customized capping machine can be adjusted according to the customer's requirements, and the specific reference parameters are as follows: capping speed: 40-800 bottles/hour (determined according to the number of capping heads and bottle cap type); capping torque: 0.5-50N·m (stepless adjustable); applicable bottle cap type: threaded cap, anti-theft cap, ring cap, press cap, etc. (customized according to customer requirements); applicable container specifications: diameter 20-200mm, height 50-500mm (customized according to customer requirements); power supply: 220V/380V, 50Hz; air source: 0.4-0.6MPa; control mode: PLC intelligent control, touch screen operation; material: carbon steel spray plastic or 316L stainless steel (customized according to customer requirements); equipment size: customized according to the customer's workshop space; weight: 80-400kg (determined according to the number of capping heads and equipment specifications).