Automatic Capsule Filling Production Line
- Detail
- Parameters
This fully automatic capsule filling production line is a standardized complete set of production equipment for the pharmaceutical
industry. Adopting modular integrated design, the whole line covers full production processes including automatic bottle sorting,
material feeding, precise capsule filling, cap lifting & sorting, automatic capping and finished product inspection without manual
intervention. Specially designed for filling hard capsules with powder, granules, pellets and other materials, the equipment adopts fully
enclosed operation to avoid dust pollution with uniform and accurate filling volume and stable operation. Compliant with pharmaceutical GMP standards, it is suitable for mass production of capsules in pharmaceutical, health care product and food industries, realizing
automatic continuous production, greatly reducing labor costs and improving production standardization and efficiency.
Full-process integrated automation: Integrates bottle sorting, feeding, filling, cap sorting, capping and inspection with linked
operation, automatic error correction and intelligent start-stop for unmanned continuous production
High-precision stable filling: Adopts precision metering filling structure with filling accuracy error ≤±3%, avoiding underfilling,
overfilling and missing filling with high finished product qualification rate
GMP compliant hygienic design: Material contact parts adopt medical-grade stainless steel, fully enclosed dust-free operation,
easy to disassemble and clean without residue, meeting clean production standards
Intelligent quality inspection: Equipped with intelligent finished product inspection system to automatically identify and reject
defective products, ensuring factory quality
High efficiency & easy maintenance: Low noise and low energy consumption, stable structure with low failure rate, simple operation and adjustable parameters for convenient daily maintenance
production photos
Technical Parameters
Parameter Item | Technical Specification |
| Filling Material | Powder / Granules / Pellets |
Production Capacity | 1800 - 3000 bottles / hour (Customizable) |
Filling Accuracy | ±1% (By fill weight) |
Finished Product Qualified Rate | ≥ 99.5% |
Power Supply | AC 220V / 380V, 50/60Hz (Customizable) |
Total Power | Approx. 8 – 12 kW |
Compressed Air Requirement | 0.6 – 0.8 MPa, Air Consumption: 0.5 – 1.0 m³/min |
Control System | PLC Touch Screen |
Material Contact Part Material | 304 / 316L Stainless Steel, Compliant with cGMP & FDA Standards |
Frame Material | 304 Stainless Steel |
Manufacturing Technology
High-precision Sheet Metal Technology: The equipment frame is integrally formed with thickened carbon steel, adopting CNC
precise cutting and seamless welding process. The whole structure is stable and deformation-resistant with strong shock
resistance, ensuring long-term high-precision and stable operation.
Medical-grade Mirror Polishing Process: All stainless steel parts contacting materials adopt mirror polishing treatment, with no
burrs, dead corners and dust adhesion. Effectively avoid material residue and cross-contamination, fully meeting industrial clean
production standards.
Modular Integrated Assembly Process: The whole production line adopts independent modular design for each working unit
including bottle sorting, feeding, filling, capping and inspection. Standardized docking assembly enables convenient disassembly,
overhaul, cleaning and later equipment upgrade.
Precision Transmission Calibration Technology: Core transmission components are precisely processed and calibrated. All equipment undergoes strict no-load and load double tests before delivery to ensure synchronous linkage of each station and low-fault
stable operation.
Anti-corrosion & Anti-rust Treatment: Non-material contact parts adopt electrostatic plastic spraying anti-corrosion technology,
featuring acid and alkali resistance, aging resistance. It adapts to humid and dusty workshop environment and extends equipment service life.
Application Scenarios
Pharmaceutical Industry: Suitable for mass production of Chinese and Western medicine hard capsules, professional for filling pharmaceutical powder, granules, pellets and other medical materials, matching GMP standard pharmaceutical workshop production requirements.
Health Care Product Industry: Ideal for automatic filling and sealing of dietary supplements, nutritional capsules and health care capsules, supporting flexible production of small-batch trial production and large-scale mass production.
Food Industry: Widely used in automatic packaging of functional food capsules, plant extract capsules, probiotic capsules and other edible capsule products.
Fine Chemical Industry: Applicable for filling and processing of fine powder and plant extract raw material capsules, adapting to high-cleanliness production scenarios of fine chemical products.
Scientific Research & OEM Processing: Suitable for pharmaceutical research sample production and OEM/ODM capsule customized processing, meeting multi-specification, small-batch and diversified flexible production demands.